Machinery

Elematic shuttering station E9 is the most suitable solution for various shuttering functions.

In the automated shuttering process the shuttering robot places shutterings on the table directly either from the active or the passive storage. It’s fully automated control enables fast and accurate shuttering process.

The Elematic Batching and Mixing Plant E9 is a tower type concrete mixing plant designed to be a part of the automated concrete delivery system in precast production.

It is equipped with a twin shaft mixer to produce up to 105m3/h of high-quality concrete.

The Elematic Batching and Mixing plant P7-40 is a small, mobile and modular concrete mixing plant designed to be a part of an automated concrete delivery system in precast production.

It is equipped with a twin shaft mixer to produce 40 m3/h of high-quality concrete.

The Elematic Batching and Mixing plant S5 is a small, mobile and modular concrete mixing plant with a planetary mixer to produce up to 20 m3/h of high-quality concrete.

The Elematic Batching and Mixing plant S5-40 is a small, mobile and modular concrete mixing plant with a twin shaft mixer to produce up to 40 m3/h of high-quality concrete.

The Elematic battery mold is a productive, space saving cassette casting method for vertically casting all kinds of precast solid slabs. It is available in cold shutter and traditional variants, as well as in one-sided and two-sided versions.

The Elematic battery mold offers high production capacity in a very compact format because all casting and handling is done in the vertical position. It is durable, easy to handle and easy to operate.

Elematic Caster P7 casting machines are available as half-portal or bridge-type, with sector gates or with a belt feeder.

They are well suited to casting horizontal molds, battery molds and special molds.

The Elematic cleaning machine E9 is designed to clean the table surfaces before they are re-outfitted in precast wall production.

The Elematic Comcaster E9 is designed to cast and pour concrete for precast wall panel production. It offers a fast casting speed of up to 2000 l per minute with self-compacting concrete and up to 1000 l per minute with wet concrete.

The Elematic compaction station E9 is designed for compacting of concrete in molds.

The Elematic compaction station E9 is equipped with hydraulically operated lifting and lowering roller brackets to place a mold onto separate compaction brackets.

The compaction station E9 is designed for molds without wheels.

The delivery contains compaction brackets, roller brackets, friction wheels, hydraulic pipework and hydraulic unit.

The Elematic Comskip S5 is designed to transport and cast a variety of concrete mixes during the production of precast products such as walls, beams and columns on a table or in a battery mold.

The Elematic curing chamber E9 is designed for automatic curing and humidity control of precast wall panels.

The FaMe system is an excellent solution for window and door openings where you need an exact 90 degree angle.

The Elematic FaMe Flex system is a cost-effective solution for beam and column production when the need is occasional. The Fame Flex system can be used on a hollow core slab bed, for example.

FaMe Flex Pro magnet shuttering system is designed for the production of wall panels of up to 600 mm in thickness. It is particularly well-suited for making facades, insulated sandwich walls and solid walls.

The FaMe Lite series is designed for bulk production of non-insulated precast products. The series suits to both horizontal casting on tables and vertical casting on battery molds.

The Elematic floating machine E9 is designed to smoothen precast wall panels. It is suitable for all types of wall production lines.

The floating machine E9 is an easy to use, mechanized method for smoothing precast product surfaces. The machine features a rotating mechanism with a rotating steel disc or floating blades that level the surface of the panel.

The Lift E9 has been specially designed for EDGE Wall production line. It moves cast tables into the curing chamber and the cured tables out.

The Elematic lifting beam E9 is designed to lift precast wall panels with a one-hook bridge crane inside a factory or in a stockyard.

The Elematic automatic lifting beam E9 is designed to lift precast wall panels inside a factory or in a stockyard.

The Elematic lifting beam P7 is designed to lift precast wall units with a one-hook bridge crane inside a factory or in a stockyard.

The Elematic FaMe magnet shuttering system includes magnets of different types and sizes for various purposes. The magnets include patented jaw-type push button magnets and special magnets for high temperatures.

The Elematic multifunction wagon S5 is designed to tilt, vibrate and transport molds on a precast wall production line.

The multifunction wagon S5 has both compaction and tilting features. It is equipped with four wheels and is positioned under the table during casting. It uses four hydraulic cylinders for compaction. After curing, the multifunction wagon can tilt the table to remove the finished wall unit.

The Elematic Plotter E9 is designed to mark the location of side forms, window and door openings and other inserts on the table surface in a precast wall production line.

The Plotter E9 transfers the product geometry and mold position directly from the Elematic Plant Control WallMES manufacturing execution system to the mold surface according to the production plan.

The Elematic FaMe magnet shuttering system includes durable, light, recyclable aluminium profiles.

The Elematic FaMe magnet shuttering system can be adapted to several different applications. A wide range of adapters can be used with any existing side forms.

The Elematic Shuttle E9 is designed for fully automatic concrete distribution on a two‐rail track from the batching and mixing plant to an intermediate silo or to a casting machine in precast concrete production.

The Elematic fully automated concrete distribution system includes Shuttle E9, a track and a cleaning system. This offers a fast and reliable way of distributing concrete between the B&M plant and desired casting spots. The system can be adapted to existing B&M plants.

The Elematic Skip S5 is used to transport concrete to an extruder in precast concrete production. It can be moved between the B&M plant and the extruder by forklift, truck or crane.

The Elematic stacking frame P7 designed for safe lifting of cast and empty tables in standard precast wall production.

The Elematic table E9 is designed to operate as part of a circulation line during precast concrete production. It is intended for the manufacture of sandwich panels, solid panels, cladding panels and solid slabs.

The Elematic table P7 is designed to operate as part of a circulation line during precast concrete production. It is intended for the manufacture of sandwich panels, solid panels, cladding panels and solid slabs.

The Elematic table S5 is intended for the manufacture of sandwich panels, solid panels, cladding panels and solid slabs.

The Elematic tilting station E9 is specially designed for PRO and EDGE Wall production lines. It is designed for tilting the table for stripping of the cured precast product.

The Elematic tilting table S5 is designed for the manufacture of special precast products, such as facade panels, in low volumes. The Elematic tilting table S5 has a sturdy steel construction with a cold-rolled smooth and flat 8 mm thick surface plate for top-rate precast product quality.

The Elematic transfer wagon E9 is designed to transfer horizontal molds longitudinally and laterally on a circulation line during precast wall production.

The Elematic transport wagon E9 is designed to transport precast concrete wall panels out of the production hall to outdoor storage.

The Elematic wagon puller is designed to move transport wagons with precast slabs from the production hall to the storage area in precast concrete plants.

The Caster E9 is a casting machine for automatic and high capacity casting of half-slab and solid slab with wet concrete on a long bed. It also compacts the casted concrete and runs on the rails of the production beds.

The Elematic Cleaning machine E9  is designed to clean the steel and aluminum side forms used in precast production lines using high pressure water jets. The machine also dries the side forms using air and then oils them. It can handle side forms of different geometries and lengths.

The Elematic Lifting Frame P7 is intended for lifting half-slabs off the bed onto a transportation wagon and from the transportation wagon to storage and onto a trailer. It attaches to a crane hook from a single lifting point.

The Elematic pallet for reinforcements is designed to transfer reinforcement material (meshes, truss girders, rebar) and ready-made reinforcement assemblies from reinforcement machines to assembly stations and to/from the Wagon E9 on a half slab production line.

The Elematic Pallet transfer module for the Side shifter E9 is designed to transfer reinforcement pallets from and to a reinforcement transport wagon (Wagon E9) and from and to assembly station/reinforcement machines.

The Elematic side form is designed to be used in the production of half-slabs in a precast factory. It is made from aluminum and can be lifted manually without a crane.

The Elematic Wagon E9-10s is designed to transport crosswise and longitudinal side forms to cleaning from casting beds and back. The wagon is purpose-designed for half slab side forms.

The Elematic Side shifter E9 is designed to transfer the machines on an Elematic half‐slab longline from bed to bed. With the optional pallet transfer module installed it can also transfer reinforcement pallets from and to a reinforcement transport wagon (Wagon E9-4r).

The Elematic Wagon E9-25t is designed to move ready hardened half-slabs from casting beds to the storage yard.

The Elematic Wagon E9-4r is designed to transport loaded and unloaded reinforcement platforms and to lift individual reinforcements onto a half-slab casting bed when the side forms are already in place.

The Elematic Bed E9 is a casting bed designed for production of hollow core slabs, half-slabs, massive slabs, piles, and inverted T-slabs, among other things.

The Elematic Bed P7 is a casting bed designed for production of hollow core slabs, half-slabs, massive slabs, beams and heavy columns, among other things.

The Elematic casting bed S5 is designed for the production of hollow core slabs, half-slabs, massive slabs, piles, inverted T-slabs, among other things.

The Elematic Distributor E9 transfers concrete automatically from a shuttle to a casting machine and serves as an intermediate concrete storage in precast concrete production. It can also lift machines from one bed to another.

The Elematic Distributor P7 transfers concrete automatically from a shuttle to a casting machine and serves as intermediate concrete storage during precast concrete production.

The Extruder E9-1200e is an extrusion casting machine that produces hollow core concrete slabs  of 120 mm – 500 mm thick and 400 mm – 1200 mm wide. It is the flagship of the best-in-the-industry extruders and sets a new benchmark for high-speed casting  – 2,7 meters per minute – with low production costs.

The Extruder P7 is an extrusion casting machine for producing hollow core concrete slabs 1200 mm wide in a variety of thicknesses. The machine utilizes shear compaction to control the concrete properties, which allows for optimal cement use in the concrete mix.

The Extruder S5 is an extrusion casting machine for hollow core concrete slabs 1200 mm wide in a variety of thicknesses. It consists of a universal casting module and a slab-type-specific product module.

The Elematic fresh concrete saw S5 is designed to cut (split) unhardened hollow core slabs lengthwise. The slabs can be up to 520 mm in height.

The Elematic lifting beam E9 is designed to lift hollow core slabs and massive slabs from casting beds onto transport wagons in precast production.

The Elematic lifting beam P7 is designed to lift hollow core slabs and massive slabs from casting beds onto transport wagons in precast production.

The Elematic lifting beam S5 is designed to lift hollow core slabs from casting beds onto transport wagons in precast production.

The Lifting beam S5 has a lifting capacity of 2 x 40 kN (2 x 4 t) and the middle lifting point has a lifting capacity 1x 80 kN (1 x 8 t).

The Elematic lifting clamps S5-4 are designed to be used in pairs to lift hollow core slabs from the bed or in construction sites.

The Elematic Looper E9 is a fully automatic machine that installs lifting loops into hollow core slabs in precast prestressed concrete production.

The Maturity control E9 controls heating and follows slab strength development in precast concrete production, for both prestressed slabs such as hollow core and half-slab and non-prestressed slabs.

The curing process consists of pre-heating, curing and post-heating.

The Modifier E9 is an automatic machine for digging openings and recesses, for example for HVAC ducts and plumbing, into fresh hollow core slabs. It also drills waterholes and plots cutting lines, openings and text. The Modifier can recycle cut-off concrete back into slab production when paired with Extruder E9.

The Elematic Plotter E9 is an automatic machine for marking cutting lines, openings and reservations, as well as identification marks, onto hollow core slab surfaces on a production line. It can also mark spots for dividers and fittings on an empty bed surface. The machine uses the inkjet technique.

The Elematic Preparer E9 is designed to clean casting beds, pull prestressing strands and oil bed surfaces in precast concrete plants. The machine is well suited for use in hollow core, half slab and solid slab production.

The Elematic Preparer P7 is a multifunction machine for cleaning the casting bed, pulling the prestressing strands and oiling the bed surface in precast concrete plants. The machine is intended for use in hollow core, half slab and solid slab production.

The Elematic Saw E9 is designed to automatically cut pre-stressed precast slabs, such as hollow core slabs, massive slabs, piles and T-beams, up to 540 mm thick. It can cut slabs at any angle: crosswise or longitudinally, and at any angle between.

The Elematic Saw P7 is designed for semi-automatic cutting of prestressed precast slabs, such as hollow core slabs, massive slabs, piles and T-beams, of up to 500 mm. The slabs can be cut at any angle: crosswise, longitudinally and at any angle in between.

The Elematic Saw S5 is designed for semi-automatic cutting of prestressed precast slabs, such as hollow core slabs, massive slabs, piles and T-beams, of up to 400 mm.

The slabs can be cut at any angle: crosswise, longitudinally and at any angle in between.

The Elematic Saw S5-270 is designed to cut hollow core slabs of max. 270 mm (10”) in height and 1220 mm (48”) in width.

The Elematic Skip S5 is used to transport concrete to an extruder in precast concrete production. It can be moved between the B&M plant and the extruder by forklift, truck or crane.

The Elematic Slipformer P7 is a casting machine for the production of a variety of prestressed precast concrete products, including hollow core slabs and wall panels, solid floor slabs, ribbed slabs, and T and I beams.

Elematic storage clamps E9-16 are designed to lift and stack hollow core slabs or similar precast concrete products, such as half-slabs and solid slabs, in plant storage yards with a storage crane. They can lift either single slabs or bundles.

The Elematic Stresser E9 is a bundle stressing machine designed to simultaneously pre-stress strands during the production of hollow core slabs, half slabs, hollow piles and other pre-stressed precast concrete products.

The Stresser E9 allows simultaneous pre-stressing of up to 200 tons and 20 or more strands with one pull. With a double pull, it can simultaneously pre-stress up to 300 tons and 30 strands.

The Elematic Stresser P7 is a single stressing machine for pre-stressing strands during the production of prestressed precast concrete products such as hollow core slabs.

The Elematic Stressing Abutment E9 is designed to hold the stressing strands of hollow core slabs during prestressed precast concrete production. The Stressing Abutment E9 includes a pair of abutments, one active abutment for bundle stressing, and a passive abutment.

The Elematic Stressing Abutment P7 is designed to hold the stressing strands of hollow core slabs during prestressed precast concrete production. The Stressing Abutment P7 includes a pair of abutments, one active abutment for bundle stressing, and one passive abutment.

The Elematic wagon E9 is designed to transport hollow core slabs or similar precast slabs from production to the storage area in precast concrete plants.

The Elematic wagon puller is designed to move transport wagons with precast slabs from the production hall to the storage area in precast concrete plants.

The Elematic beam and column mold is designed to produce beam and columns of different heights and shapes.

Elematic casting bed for beams and columns is designed for the production of columns, beams, T-beams and L-beams that can be either prestressed or reinforced.

The half-portal or bridge-type Elematic frame caster P7 provided with sector gates is designed for dosing of concrete into beam molds and as intermediate concrete storage between the concrete transport line and the extruder.

The Elematic pile caster P7 is designed to produce high-quality precast concrete piles for foundations. It enables parallel casting in eight molds.

The Elematic battery mold is a productive, space saving cassette casting method for vertically casting all kinds of precast solid slabs. It is available in cold shutter and traditional variants, as well as in one-sided and two-sided versions.

The Elematic battery mold offers high production capacity in a very compact format because all casting and handling is done in the vertical position. It is durable, easy to handle and easy to operate.

The Elematic beam and column mold is designed to produce beam and columns of different heights and shapes.

The Elematic lift shaft mold is designed for casting passenger and freight lift shafts.

The Elematic staircase mold P7/S5 is designed to produce two staircase elements simultaneously.

The Elematic table E9 is designed to operate as part of a circulation line during precast concrete production. It is intended for the manufacture of sandwich panels, solid panels, cladding panels and solid slabs.

The Elematic table P7 is designed to operate as part of a circulation line during precast concrete production. It is intended for the manufacture of sandwich panels, solid panels, cladding panels and solid slabs.

The Elematic table S5 is intended for the manufacture of sandwich panels, solid panels, cladding panels and solid slabs.

The Elematic tilting table S5 is designed for the manufacture of special precast products, such as facade panels, in low volumes. The Elematic tilting table S5 has a sturdy steel construction with a cold-rolled smooth and flat 8 mm thick surface plate for top-rate precast product quality.

Elematic TT‐slab mold is designed for casting prestressed floor slabs.

The Elematic vacuum table is especially designed for the production of precast wall panels with a graphic concrete surface.

Elematic ventilation shaft mold is designed for the production of ventilation shaft blocks for multi-storey construction.

The Elematic Shuttle E9 is designed for fully automatic concrete distribution on a two‐rail track from the batching and mixing plant to an intermediate silo or to a casting machine in precast concrete production.

The Elematic fully automated concrete distribution system includes Shuttle E9, a track and a cleaning system. This offers a fast and reliable way of distributing concrete between the B&M plant and desired casting spots. The system can be adapted to existing B&M plants.